Small Batch Of Table Connectors Producing By Insert Molding Process - China
price: check with company for price
Products Description
Insert Molding Process is a manufacturing technique where a preformed insert, typically made of metal or another material, is placed into a mold before the injection of molten plastic.
The process combines the benefits of both materials to create a single, integrated part.
Here's a step-by-step overview of the insert molding process:
Features:
1 - Advanced Mold Design: Our team of engineers designed custom molds to address sink marks.
By incorporating optimized cooling channels and precise control over the molding parameters, we minimized shrinkage risks and ensured consistent quality across all connectors.
2 - High-Quality Materials: We used high-grade, low-shrinkage plastic materials and sourced metal inserts to meet the client’s stringent standards.
This ensured the durability and reliability of the final product.
3 - Process Optimization: Rigorous testing allowed us to fine-tune injection parameters such as speed, pressure, and cooling time, ensuring optimal results.
4 - Cost-Effective Small Batch Production: Despite the small order size, KingStar Mold’s efficient manufacturing processes allowed us to deliver the required quality at a competitive price, maintaining value for the client.
5 - Quality Assurance: Each batch of connectors underwent thorough quality checks, including dimensional accuracy, structural integrity tests, and fit assessments, ensuring they met the client’s exact specifications.
FAQ
Q1 - What materials are commonly used in the production of dining table connectors?At Dining table connectors are usually made from high-strength plastics such as polyamide (Nylon), polypropylene, or polycarbonate.
These materials are chosen for their excellent mechanical properties, durability, and resistance to environmental factors.
Q2 - How does KingStar Mold ensure high dimensional accuracy in its connectors?
KingStar Mold achieves high dimensional accuracy through precise mold manufacturing, stringent process controls, and regular calibration of injection molding machines.
Q3 - What quality control measures are implemented to ensure the absence of defects in connectors?
Our comprehensive quality control process at KingStar Mold includes visual inspections, dimensional checks, and non-destructive testing to detect and eliminate defects like voids, bubbles, and flash.
Q4 - How does KingStar Mold achieve consistent color in its connectors?
To achieve consistent color, KingStar Mold uses precise colorant formulations and maintains stable processing conditions.
Q5 - How does KingStar Mold handle small batch production cost-effectively?
We leverage efficient manufacturing processes and flexible production systems at KingStar Mold to keep costs low.
By optimizing material usage, reducing setup times, and employing cost-effective production techniques, we offer competitive pricing even for small batch orders.
Q6 - What are the key benefits of using insert molding for dining table connectors?
Insert molding offers several advantages, including enhanced strength and durability by combining plastic and metal components, improved mechanical properties, and better performance in structural applications.
It also allows the integration of multiple materials into a single part, reducing assembly time and injection molding costs.
Application Industry Tools & Equipment
Tolerance(Accuracy) Pa rts: ±0.1mm(±0.004″)
Manufacturing Process Insert Molding Service
Mold Type Rapid Tooling
Parts Material PA66+50%GF, Brass
Surface Treatment None
Company Contact:
- Posted By: KingStar mold
- Phone: +8615995639196
- Address: No. 319, Baisheng Road, Kunshan City, Suzhou City, Jiangsu Province, China, SuZhou , China
- Email:
- Website: https://kingstarmold.com/
Published date: December 9, 2024 - Modified date: January 3, 2025
- Business Description: Injection Molding Services;
Mold Building Services;
CNC Machining Services;
3D Printing;
Prototyping;
Plastic Injection Molding;
Silicone Rubber Injection Molding;
Vacuum casting;
Custom Decorating;
Assembly & Packaging Services;
OEM Service
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