Vitrified Bond Diamond Wheel For Precision Grinding Of Pdc - China

Vitrified bond Diamond Centerless Grinding Wheel for Precision Grinding of PDC

Vitrified diamond wheel for rough Grinding the Cylinder of Polycrystalline Diamond Compacts (PDC cutter).

Compared with resin diamond grinding wheel, our vitrified bond wheels lead to 35% grinding cost reduced, 40% grinding time of each PDC saved, and the size precision of PDC improved (from+/-0.03mm to+/-0.01mm).

In this work, a kind of new vitrified bond based on Li2O-Al2O3-SiO2 glass ceramics was used to bond the diamond grains, which is made into grinding wheel and the cylindrical grinding process of polycrystalline diamond compacts (PDCs) by using the new vitrified bond diamond grinding wheel was discussed.

Several factors which influence the properties of grinding wheel such as amount of vitrified bond and the kinds and amount of stuff in grinding wheel were also investigated.

It was found that the new vitrified bond can firmly combine diamond grains, when there are only diamonds and vitrified bond in the structure of grinding wheel, the longevity of the grinding wheel is about 2.5-3 times as that of resin bond grinding wheel for processing PDCs.

The grinding size precision of PDCs can be improved from ±0.03 mm to ±0.01 mm because of larger Young's modulus of vitrified bond than resin bond.

The grinding time of a PDC product can be 1.75-2.0 min from 3.25-3.5 min, so this kind of grinding wheel can save much time for processing PDCs.

Also, there is hardly noise when using this new vitrified bond diamond grinding wheel to process PDCs.

The amount of vitrified bond in grinding wheel influences the longevity of grinding wheel.

When the size of diamond grains is 90-107 μm, the optimal amount of vitrified bond in grinding wheel is 21% (wt pet).

When the amount of vitrified bond exceeds 21%, there are many pores in grinding block, which will decrease the longevity of grinding wheel.

The existence of addition stuff such as Al2O3 or SiC can reduce the longevity of grinding wheel.

Ourproduct’sadvantag es: 1 - High grinding efficiency 2 - Wonderful edge quality 3 - Long service life 4 - High polishing efficiency 5 - Large Exports 6 - Considerable after-sell service 7 - Amazing performance 8 - Various types and sizes available 9 - Direct Factory Manufacturer 10 - Backing/substrate material: Aluminum 11 - Abrasive layer: diamond 12 - Bond: vitrified 13 - Excellent cutting edges 14 - Reduced cycle times 15 - Custom Engineered Features 1 - High efficiency of polishing more quantities of natural diamond than metal bonded diamond grinding wheels.

2 - High abrasive resistance and less wastage and consumption.

3 - High speed and precision on diamond and cause less heat while bruting.

4 - Long life of wheels and high smoothness surface of natural diamond.

Company Contact:

• Posted By: more super hard product comapny

• Phone: 15617785923

• Address: B906，Wanda Plaza,Zhongyuan Road，Zhengzhou,Henan,Ch ina, henan , B906，Wanda Plaza,Zhongyuan Road，Zhengzhou,Henan,Ch ina, China

• Email:

• Website: https://www.moresuperhard.com

• Business Description: More Super Hard Products Co., Ltd Is One Of The Leading Company Expert In Supplying Various Ultra Hard Products Including Synthetic Diamond Tools, Cubic Boron Nitride(CBN) Tools, Which Is Widely Used In Petroleum & Geology Industry, Auto & Aviation Processing Industry, Electric Processing Industry, Natural Diamond & Jewelry Processing Industry.
  
  The Company's Production And Sales Of Products Covered Vitrified Bond Tools, Resin Bond Tools, Metal Bond Tools, Electroplated Diamond/CBN Tools, Vaccum Brazed Products, CVD Diamond Tools, Polycrystalline Diamond (PCD) Tools, Cubic Boron Nitride (CBN) Tools.
  
  Our Objective Is To Meet All The Customers Needs And Help Every Customer Achieve Maximum Benefits.
  
  More Brings In Revenue For You, You Win, We Win!
  
  Our Products:
  
  - diamond bruting wheel
  
  - vitrified grinding wheels for pcd and pcbn tools
  
  - vitrified bond diamond wheel for precision grinding of pdc
  
  - cbn internal grinding wheels
  
  - crankshaft grinding wheels